What are Dimensional Sign Letters?

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As a business owner, ensuring your business gains the visibility it needs is crucial. This is why you develop advertising strategies and launch digital marketing campaigns. However, if you operate a brick-and-mortar business, using signage to advertise your physical location is equally essential. What type of signage do you choose if you need a business sign?

If you're looking for a business sign that can be impactful yet economical, dimensional letter signs are a good choice.

Materials Being Used

Dimensional letter signs are logos or lettering typically made from aluminum or acrylic with a three-dimensional appearance, sometimes lit up using internal or external lights. They can be a variety of heights and depths and can be flush-mounted or mounted with offset studs.

SOULO incorporates top-notch artistry to fabricate long-lasting and durable dimensional signs, to an outstanding final effect.

What Types Of Dimensional Letters Are Available?

Dimensional let­ters are made using two dif­fer­ent meth­ods of production:

  • Flat Cut­ting (CNC)
  • Chan­nel Let­ter Forming
  • Cast Metal

Flat Cut Letters

Flat cut let­ters are CNC (Com­put­er Numer­i­cal Con­trol) cut using a com­put­er-con­trolled machine with a laser, water jet, or router bit attachment.

Fab­ri­cat­ed Chan­nel Letters

Chan­nel let­ters are met­al or plas­tic signs made of bent chan­nels that are glued or weld­ed into cus­tom shaped let­ters or symbols.

Cast Metal

Cast letters and logos can be made of aluminum or bronze and offer different finishes, such as polished, oxidized, and anodized. The depth of a cast metal piece is typically determined by the overall size.

What You Should Know About 3D Letters

You have three core options when mak­ing dimen­sion­al signs:

1. Depth

2. Mate­r­i­al

3. Fin­ish

Understanding each is essential to understanding what you can do with your dimensional letter sign.

Sign Depth (Thickness)

Flat cut mate­ri­als nor­mal­ly range in Depth between 1⁄8″ to 1″. It's best to choose your let­ter­ing depth based on the size of the let­ter­ing and how they're going to be used.

For instance, using thinner letters mounted flush against the wall is more effective in high-traffic areas such as desks and hallways. These letters have a lower profile and don't obstruct movement.

In contrast, less frequently visited areas, such as walls behind reception desks, are more protected and can accommodate individually cut lettering raised off the wall on pegs to create a floating effect.

Most com­mon flat cut mate­r­i­al depths along with their best use cases:

  • Quarter Inch 1/4" Depth: Ide­al if you are on a bud­get or for sub­head­ings and sec­ondary infor­ma­tion.
  • Half Inch 1/2" Depth: This is one of the most common depths for 3D raised let­ters. This depth can be raised on spac­ers (small peg mounts) for an addi­tion­al float­ing effect or direct­ly to the wall. Either way, this sign pro­vides a sub­stan­tial look and feel.
  • Three-Quarter Inch 3/4" Depth: Excel­lent for a beefi­er, bold­er look.
  • One Inch, 1" Depth: Per­fect for a very bold look. Usu­al­ly the max depth for flat-cut materials.

How far are they raised off the wall?

Another consideration regarding material depth is how far the letters protrude from the wall. This refers to the distance dimensional letters are spaced off the wall using standoffs, mounts, pegs, rods, or spacers.

The decision of whether to mount flush or spaced comes down to the surface you’re mounting to (and sometimes personal preference!).

Rais­ing the indi­vid­u­al­ly cut let­ters gives them an added float­ing or hov­er­ing effect that makes them appear more three-dimensional. These dimensional letter signs look great.

Rais­ing your sign will cast a shad­ow, so you have to be mindful of that. The shad­ow effect can be increased or decreased by simply adjust­ing your lighting.

Some wall types, such as ledge stone or irreg­u­larly-pat­terned walls, may require the dimen­sion­al let­ters to be raised at different depths. In these situations, our professional installers will manually adjust them to ensure they are level.

Materials

Dimensional letters can be made from a variety of materials. Acrylic and aluminum are most commonly used, but more expensive metals are also an option.

Acrylic

The most common material we use for mak­ing indi­vid­u­al­ly-cut 3D let­ters and sym­bols is acrylic.

Acrylic is a high-quality plastic that can be clear, frosted, pigmented, or combined with films and laminates to create a wide range of finishes. We use acrylic because it is versatile, high-quality, and highly durable. Most importantly, acrylic can be laser cut.

Acrylic is a great material because you can get cre­ative when mak­ing 3D let­ters and logos. Laser cut­ting allows us to make com­pli­cat­ed logos in a num­ber of impres­sive-look­ing col­ors and finishes.

Acrylic can be laminated with intricate prints, custom films, brushed metal, and mirrored or chrome finishes to create high-end, highly customizable 3D logos.

Met­al

There are five different metals we can use for dimensional signs, including: 

  • Alu­minum
  • Brass
  • Bronze
  • Copper
  • Stain­less Steel

SOULO provides acrylic-based ​"brushed met­al sub­sti­tutes" for all met­al options. Brushed metal substitutes mimic the appearance of brushed metal finishes but are made from alternative substances. Compared to genuine metal, these substitutes are often used for their aesthetic appeal and cost-effectiveness.

These acrylic based metal­lic fin­ish­es are usually pre­ferred because they are more cost effec­tive, involve more pre­cise laser cut man­u­fac­tur­ing tech­niques, and can pro­duce a clean­er, sharp­er logo.

Tra­di­tion­al flat-cut met­al is often used for dimen­sion­al let­ters and signs in cas­es where more cost-effective acrylic-based brushed met­al sub­sti­tutes can­not be used, such as out­doors or in spe­cif­ic envi­ron­ments that requir­e a cer­tain met­al finish.

Finishes

There are a few different finishes that are used for dimen­sion­al sign let­ters:

  • Paint­s (To match cor­po­rate col­ors)
  • Mir­rored (Chrome)
  • Frost­ed Acrylic 
  • Brushed nick­el
  • Brushed gold
  • Glossy black (Pig­ment­ed acrylic)

There are several different acrylic-based brushed metal substitute finishes that can be used for your signage project, helping you achieve the exact appearance you want.

SOULO has the capabilities to handle com­plex gra­di­ents and graph­ics that need to be dig­i­tal­ly print­ed onto the mate­r­i­al and cut to shape. The edges of the mate­r­i­al can then be paint­ed to match the gra­di­ents on the faces of the letters.

How are dimensional letters made?

There are four core steps to making dimensional letters:

  • Art­ and Prep
  • Laser Cut­ting
  • Paint­ing
  • Instal­la­tion

Art­ And Prep: To ensure the high­est level of quality for your sign, you must have your orig­i­nal art­work files for your logo. This could be a file in a few different for­mats (EPS, PDF, AI). You should be able to get this from the per­son who designed your logo. Although we can­not pro­ceed with­out this file, if you do not have it, we can help you recre­ate it.

If you need to match specific colors, such as Pantone shades or paint swatches, you can provide them during this first step so that paints can be mixed accordingly.

Laser Cut­ting: We use a high-grade indus­tri­al CNC laser cut­ting machine that fol­lows every point and curve of your logo to ensure your dimen­sion­al sign is cut pre­cise­ly to specifications.

Paint­ing: Once your dimen­sion­al let­ters have been cut, we paint them to match. Brushed fin­ish­es also have edges paint­ed sil­ver to match for a sol­id, professional look.

Instal­la­tion:  Our licensed installers have mounted thousands of signs and will handle it all for you.

Ready to start your Dimensional Sign Project?

Are you looking to add custom dimensional signs for your business? We have you covered from designing and suggesting material options to determining wall mounting details for installation! Contact us to get a quote and order your dimensional sign.

SOULO is a full-service marketing and communications agency that helps client partners get the most from their projects through signage, printing, and digital marketing. Ready to get started? Contact us today!

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